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High Precision Semi-Automatic EI Lamination Stacking Machine with Servo Drive for Transformer Core Assembly

High Precision Semi-Automatic EI Lamination Stacking Machine with Servo Drive for Transformer Core Assembly

Einzelheiten zum Produkt:
Herkunftsort: China
Markenname: LIANGUI
Model Number: EI-133
Einzelheiten
Herkunftsort:
China
Markenname:
LIANGUI
Model Number:
EI-133
Hervorheben:

High Light

Hervorheben:

High Precision EI Lamination Stacking Machine

,

Semi-Automatic EI Laminator

,

Servo Drive Transformer Core Assembly Machine

Handelsinformationen
Min Bestellmenge:
1
Preis:
2999
Zahlungsbedingungen:
T/T
Beschreibung des Produkts
High Precision EI Lamination Stacking Machine
Designed to improve productivity and ensure consistent transformer core assembly with precision engineering and reliable performance.
Product Overview
The Semi-Automatic EI Laminator is a specialized device engineered for the production of low-frequency EI-type transformer cores. It precisely inserts EI-type silicon steel laminations into transformer coil skeletons, completing the core assembly process with exceptional accuracy.
This equipment combines manual flexibility with mechanical precision, supporting various EI lamination specifications (EI-28 to EI-330). It serves as a core component in manufacturing medium and small-sized transformers, power adapters, instrument transformers, and related electrical products.
Key Advantages
Precision and Efficiency
  • Servo drive and precision guide rail positioning technology
  • Lamination insertion accuracy: ±0.05mm
  • Eliminates misalignment and deformation issues
  • Fastest single insertion cycle: 3 seconds
  • 3-5 times more efficient than manual assembly
  • Significantly reduces silicon steel lamination scrap rate
Flexible Operation
  • Quick switching between multiple EI lamination specifications
  • Mold replacement in just 10 minutes
  • Ideal for small-batch and multi-variety production
  • User-friendly operation panel with semi-automatic mode
  • Minimal training required for operators
Reliability and Sustainability
  • Reinforced steel frame construction
  • Low vibration and noise levels (≤70dB)
  • Capable of continuous 24-hour operation
  • Energy-saving motors reduce consumption by 15%
  • Clean production with no oil stains or dust emissions
Safety Features
  • Dual safety protection: mechanical anti-clamping + emergency stop
  • Built-in fault alarm system with real-time monitoring
  • Automatic shutdown with fault diagnosis
  • Reduces maintenance costs and downtime
Technical Specifications
Parameter Specification
Compatible EI Lamination Specifications EI-28 to EI-150
Insertion Accuracy ±0.05mm
Maximum Insertion Thickness 50mm
Power Supply Voltage AC 220V/380V
Working Process
1. Manual Material Preparation: Classify and sort EI-type silicon steel laminations into E-pieces and I-pieces, then place them sequentially into the equipment material trough.
2. Positioning and Clamping: Secure the transformer coil skeleton on the equipment fixture and set insertion parameters via the control panel.
3. Mechanical Insertion: Start the equipment; the mechanical arm automatically alternates inserting E-pieces and I-pieces into the coil skeleton to complete core stacking.
4. Finished Product Removal: After insertion completion, manually remove the assembled core and proceed to subsequent binding and impregnation processes.
Applications & Value Proposition
Ideal For:
  • Medium and small-sized transformer manufacturers
  • Power adapter manufacturers
  • Electrical component processing plants
Customer Value: Achieve dual improvement in assembly efficiency and product quality at 50% lower procurement cost compared to fully automatic laminators. Perfect for production scenarios with monthly capacities of 50,000 to 200,000 units, enabling cost control while rapidly responding to market demands.